(click to view full)
The T-45 Training System includes T-45 Goshawk aircraft, advanced flight simulators, computer-assisted instructional programs, a computerized training integration system, and a contractor logistics support package. The integration of all 5 elements is designed to produce a superior pilot in less time and at lower cost than previous training systems.
The US Navy uses the Hawk-based T-45TS system to train its pilots for the transition from T-6A Texan II/ JPATS aircraft to modern jet fighters – and carrier landings. This is not a risk-free assignment, by any means. Nevertheless, it is a critical link in the naval aviation chain. This DID FOCUS article covers the T-45TS, and associated contracts to buy and maintain these systems, from 2006 to the end of FY 2014.
T-45 History & Background
T-45: The Platform
(click to view full)
In 1981, the T45TS beat out the Dassault/Dornier Alpha Jet in a bid to replace two US Navy training aircraft: the TA-4J Skyhawk and T-2C Buckeye. The new system trains U.S. Navy and Marine Corps pilots for conversion into the F/A-18A-D Hornet, the F/A-18E/F Super Hornet family, the AV-8B Harrier II Plus, and the EA-6B Prowler. It will also serve as a lead-in fighter trainer (LIFT) aircraft to future platforms like the F-35 Joint Strike Fighter variants.
The T-45 Training System, or T45TS, is more integrated than past systems. The system includes the T-45 Goshawk aircraft, advanced flight simulators, computer-assisted instructional programs, a computerized training integration system, and a contractor logistics support package. The combined value of all five integrated elements produces a superior pilot in less time and at lower cost than previous training systems.
Goshawks come in two variants: the T-45A and T-45C. What distinguishes them is the “Cockpit 21″ digital avionics in the C variant. The cockpits are equipped with two monochrome 5” multifunction displays supplied by Israel’s Elbit, which provide navigation, weapon delivery, aircraft performance and communications data. In addition, the aircraft have been equipped with a new open systems design MDP that manages the avionics and the displays in the aircraft. Approximately 80% of the MDP’s software and circuit card assemblies were reused from the F/A-18E/F Advanced Mission Computer, making project development faster and less expensive, and improving commonality with the advanced aircraft the Goshawks train their pilots to fly.
A number of air forces around the world choose to use BAE Systems’ Hawk trainer in a reserve or even front-line role as a light attack aircraft. The US Navy could do so, but haven’t chosen to. The do plan to keep the Goshawks flying until 2035, however, training the next several generations of US Navy pilots.
T-45: Basing & Industrial
(click to view full)
T-45s are currently based at NAS Kingsville, TX and NAS Meridian, MS. The aircraft are permanently based ashore, and are flown out to the training carrier for deck landings.
Since the transition to the T-45, performance has indeed improved. The training task has been accomplished with 25% fewer flying hours, using 42% fewer aircraft and 46% fewer personnel. Overall, the T45TS has enabled the US Navy to reduce student flight time by 13% for each student pilot, and the average training time by 17 weeks. Even so, with the current T-45 training demand the U.S. Navy has been able to average more than 60 hours per month per airframe – one of the highest utilization rates in the world.
While the core Hawk aircraft is British, the prime contractor is Boeing Aircraft Company, St. Louis, MO.
British Aerospace (BAE Systems) of Kingston, England provides the center and aft fuselage; and Rolls Royce, Ltd. of Bristol, England provides the F405-RR-401 Adour engines, along with its trademark Power By The Hour(R) support based on availability. Tests have been conducted using the more advanced F405-RR-402 as well.
Smiths Industries supplies the head-up display (HUD) with its video camera system for post-mission analysis, along with primary and secondary air data indicators and a weapon aiming computer and display.
L-3 Vertex provides contractor logistics support for the fleet as a whole, under 2 similar contracts.
T45TS Contracts and Key Events, 2006 – 2017
(click to view full)
This article began coverage as the T-45 was fading from production. Pentagon budget documents note that the FY 2005 budget covered 10 systems for $301 million, but FY 2006 production dropped to 6 systems and $278.8 million. The FY 2007 figures rose again to 12 systems and $410.6 million total, and were the last T-45s ordered.
The FY 2008 budget request of $90.7 million was aimed at modifications to correct discrepancies and deficiencies, address critical avionics obsolescence and diminishing manufacturing source issues, and fund upgrades to the aircraft cockpit and navigation systems. Those tasks have continued beyond 2008, but by FY 2010, the T-45 was no longer listed in Pentagon budget reports for major weapons systems.
Unless otherwise specified, all contracts are issued by US Naval Air Systems Command in Patuxent River, MD; and Boeing subsidiary McDonnell Douglas is the recipient. Maintenance and support contracts tend to go to L-3 Communications Vertex Aerospace LLC, and engine manufacturer Rolls Royce; they will be specifically noted where appropriate. Note that Rolls Royce’s trademarked Power By the Hour approach is designed to charge a fixed price per flight hour.
FY 2020-2021
(click to view full)
FY 2019
FY 2018
September 12/18: Training support L-3 Communications Vertex Aerospace is set to support the Navy’s fleet of T-45 Goshawk trainers. The $202.9 million contract modification provides for a mix of maintenance, logistics and engineering support operations needed to keep the trainer aircraft flying. The Goshawk is used to train US Navy and Marine Corps pilots for conversion into the F/A-18A-D Hornet, the F/A-18E/F Super Hornet family, the AV-8B Harrier II Plus, and the EA-6B Prowler. And also serves as a lead-in fighter trainer (LIFT) aircraft to future platforms like the F-35 Joint Strike Fighter variants. Work will be performed at multiple Naval Air Stations. They include NAS Kingsville, Texas; NAS Meridian, Mississippi; NAS Pensacola, Florida and NAS Patuxent River, Maryland. The contract will run through September 2019.
July 25/18: Oxygen nedded Boeing is being contracted to support the Navy’s fleet of T-45 training aircraft. The cost-plus-fixed-fee order has a value of $12.2 million and provides for non-recurring engineering efforts to support the integration of an Automatic Backup Oxygen system into the aircraft. The T-45 Goshawk is used by the US Navy to train its pilots for the transition to modern fighter jets and carrier landings. Last year the Navy decided to equip the trainers with new oxygen monitoring systems following a rash of incidents during which pilots appeared to suffer from oxygen deprivation. Work will be performed at the company’s location in St. Louis, Missouri, and is expected to be completed in August 2019.
FY 2017
October 04/17: Following a five-month grounding, the US Navy has allowed the resumption of flights of its T-45 Goshawk fleet after issues arose with the system that generates and supplies oxygen to the trainer aircraft. Under the new flight regime, student pilots can continue training only on aircraft outfitted with a digital upgrade to the CRU-99 oxygen monitor, called the solid-state oxygen monitor (CRU-123), which provides information on temperature and oxygen pressure. The Navy plans to have all of its T-45 aircraft to be fitted with the CRU-123 by the end of the second quarter of 2018.
April 18/17: A US Navy ban on T-45 flightshas been lifted, although lower altitude restrictions have been put in place. The trainers were barred from flying late last month after instructor pilots reported incidents of physiological problems by pilots while in the cockpit. The pilot trainer will now fly below 10,000 feet to avoid the use of the aircraft’s On Board Oxygen Generator System as authorities continue to investigate the causes of physiological episodes experienced in the cockpit by aircrew. Air crew will also wear a modified mask that circumvents the OBOGS system.
FY 2014
L-3 retains new support contract.
July 31/14: L-3 Communications Vertex Aerospace LLC in Madison, MS receives a $29.8 million indefinite-delivery requirements contract modification to provide organizational, intermediate, and depot level maintenance and logistics support for T-45 aircraft based at NAS Meridian, MS; NAS Kingsville, TX; and NAS Pensacola, FL. This requirement also includes the support and maintenance of the T-45 aircraft at all operational sites, numerous outlying fields, and various detachment sites. Individual delivery orders will be placed as needed.
Work will be performed in Kingsville, TX (58%); Meridian, MS (36%); and Pensacola, FL (6%), and is expected to be complete in September 2014. The Naval Air Systems Command, Patuxent River, Maryland, is the contracting activity (N00019-14-D-0019).
July 7/14: No T-X Goshawk. Boeing’s partnership with BAE didn’t transfer to the USAF’s huge T-X trainer replacement program, which is expected to begin in 2016. Boeing made some moves to ally with Alenia and its M-346 trainer in May 2008, but decided not to extend that alliance to the USA; they finally signed an agreement with Saab for a joint clean-sheet trainer design in December 2013.
BAE partnered with Northrop Grumman to offer their standard Hawk trainer for T-X (q.v. Sept 19/11), and Northrop Grumman has just shifted to the same lead contractor role that Boeing enjoyed for the T-45 Goshawk. Meanwhile, Boeing will have a very tough competitive row to hoe with an unproven clean sheet design. One wonders if they have any regrets right now about letting a productive Hawk partnership lapse. Sources: Breaking Defense, “Northrop Takes The Lead From BAE On $11B T-X Trainer”.
July 1/14: Support. L-3 Communications Vertex Aerospace LLC in Madison, MS wins a $151.4 million indefinite-delivery requirements contract to provide organizational, intermediate, and depot level maintenance and logistics services in support of “approximately 200” T-45 aircraft based at Naval Air Station Meridian, MS; NAS Kingsville, TX; NAS Pensacola, FL; and NAS Patuxent River, MD.
This is a new contract, issued after the previous multi-year deal expired (q.v. Sept 30/13, Jan 24/12).
Work on the base contract will be performed in Kingsville, TX (48%); Meridian, MS (44%); Pensacola, FL (7%); and Patuxent River, MD (1%), and is expected to be complete in September 2015. Funds will be committed in individual delivery orders as they are issued. This contract was competitively procured via an electronic request for proposals, with 4 offers received by US NAVAIR (N00019-14-D-0011). See also FBO.gov, “USN T-45 Aircraft Maintenance and Logistics Support, Solicitation Number: N00019-12-R-0001”.
Multi-year support deal
March 28/14: Engines. Rolls-Royce Corp. in Indianapolis, IN receives a $107 million unfinalized contract action to provide intermediate, depot level maintenance and related logistics support for approximately 223 in-service T-45 F405-RR-401 Adour engines.
Funds will be committed as delivery orders are placed. Work will be performed at US Naval Air Station (NAS) Meridian, MS (47%); NAS Kingsville, TX (46%); NAS Pensacola, FL (6%); and NAS Patuxent River, MD (1%), and is expected to be complete in March 2015. This contract was not competitively procured pursuant to FAR 6.302-1, and seems to be either an extension at the end of the current multi-year contract, or the beginning of something new (N00019-14-D-0016).
March 26/14: Support. L-3 Communications Vertex Aerospace LLC in Madison, MS receives a maximum $58.5 million indefinite-delivery, requirements contract to support T45TS aircraft based at Naval Air Station (NAS) Meridian, MS; NAS Kingsville, TX; and NAS Pensacola, FL. They’ll provide logistics services and materials for organizational, intermediate, and depot level maintenance, while supporting T-45s at all operational sites, numerous outlying fields, and various detachment sites.
Work will be performed in Kingsville, TX (58%); Meridian, MS (36%); and Pensacola, FL (6%), and is expected to be complete in July 2014. Funds will be committed as individual delivery orders as they are issued. This contract was not competitively procured, pursuant to FAR 6.302-1, by US NAVAIR in Patuxent River, MD (N00019-14-D-0019).
FY 2012 – 2013
Engine troubles. Draft RFP for support.
(click to view full)
Sept 30/13: FY14 Fleet. L-3 Communications Vertex Aerospace LLC in Madison, MS wins a $65 million indefinite-delivery, requirements contract modification, exercising the annual option for organizational, intermediate, and depot level support for the Goshawk fleet: 36 T-45A and 168 T-45C aircraft based at Naval Air Station (NAS) Meridian, MS; NAS Kingsville, TX; NAS Pensacola, FL, and Patuxent River, MD.
The type splits correspond to the FY 2012 fleet contract rather than the FY 2013 contract, which posited the retirement of some T-45As and 3 more conversions to T-45C status. As always, the fleet contract also includes organizational level maintenance for the Rolls Royce Adour engine.
This represents the final contract of a multi-year fleet deal. Announced contracts total $663.8 million, for a contract whose maximum figure was $569 million. Note, however, that each year’s announcement is a maximum, not an amount that must be spent.
Work will be performed in Kingsville, TX (57%); Meridian, MS (36%); Pensacola, FL (6%); and Patuxent River, MD (1%), and will run to March 2014, at which point new multi-year contracts will be needed for the aircraft and engine. Contract funds will not be obligated at time of award. Funds will be obligated on individual delivery orders as they are issued (N00019-08-D-0014).
Sept 25/13: FY14 Engines. Rolls-Royce Defense Services Inc. in Indianapolis, IN receives a maximum $50.7 million firm-fixed-price, indefinite-delivery option to support about 223 of its F405-RR-401 Adour engines with intermediate and depot level maintenance, using the Power-By-the-Hour arrangement.
This is the last option in a 5-year contract (q.v. Oct 1/08), and as usual, funds will be obligated for individual task orders as they are issued. All together, announced awards under this contract total $524.2 million.
Work will be performed at NAS Meridian, MS (47%); NAS Kingsville, TX (46%), NAS Pensacola, FL (6%), and NAS Patuxent River, MD (1%), and is expected to be complete in March 2014 (N00019-09-D-0002).
Sept 25/13: R&D. Boeing in St. Louis, MO is being awarded $9.7 million for cost-plus-fixed-fee delivery order for supplies and services in support of the T-45 Subsystems Service Life Assessment Program. It involves systems other than avionics and engines, and work required to required to meet full service life through 2035. $4 million in R&D funds are committed immediately.
Work will be performed in St. Louis, MO (58.5%) and Brough, United Kingdom (41.5%) and is expected to be complete in July 2016. US Naval Air Systems Command, Patuxent River, MD, is the contracting activity (N00019-11-G-0001, #1509).
Jan 24/12: Draft RFP. Following a presolicitation process initiated in November 2011, NAVAIR posts the full draft RFP (N00019-12-R-0001) on T-45 Aircraft Maintenance and Logistics Support. A presolicitation conference is scheduled for Feb. 5, with a final RFP expected at the end of February.
As it is currently laid out, the contract would span a maximum of 8 years with all options exercised.
Jan 14/13: Engines. US NAVAIR throws a light on recent T-45 engine problems, which hadn’t been discussed in previous DOT&E reports:
“Safety problems with the Low Pressure Turbine blades in the F405 engine… forced a redesign of the old blades, which ended production [in early 2012]…. problem was that the newly redesigned blades were not yet fully qualified by U.S. Navy standards and could not be used immediately and the stockpile of old blades was forecast to be depleted by April [2012]…”
Poor planning, that, and the Navy had to grant a temporary relaxation of the lifetime wear “1,000-hour Accelerated Simulated Mission Endurance Test (ASMET)” requirement. Even at a 100 hour threshold, however, the 4-6 months normally needed for test preparation would have blown the stockpile’s deadline. Instead, the team met the 100-hour deadline between Jan 20/12 – April 11/12. ASMET testing continued at the NAS Patuxent River Aircraft Test & Evaluation Facility, and was fully done by Oct 23/12, ahead of schedule and “several million dollars” under budget. Hopefully, the Navy will pass on some of the things it learned to other programs. US NAVAIR.
Engine problems & blade redesign
Oct 15/12: Training. An $8.5 million firm-fixed-price delivery order for 12 T-45 Virtual Mission Training System kits and spares.
Work will be performed in Hazelwood, MO (96%), El Paso, TX (3%), and Mesa, AZ (1%), and is expected to be complete in April 2014 (N00019-11-G-0001).
Sept 25/12: FY13 Fleet Support. L-3 Communications Vertex Aerospace LLC in Madison, MS receives a $126.5 million indefinite-delivery, requirements type contract option to support 28 T-45A and 171 T-45C aircraft based at Naval Air Station (NAS) Kingsville, TX; NAS Meridian, MS; and NAS Pensacola, FL. That’s 8 fewer T-54As than last year, and 3 more T-45Cs. L-3 Vertex will continue providing logistics support, and the materials for organizational, intermediate, and depot level maintenance.
Taken together, FY 2013 support costs for the 223 plane fleet will run up to $237.9 million. Taken together, announced fleet support orders under this 5-year contract amount to $598.8 million, which is slightly higher than the contract’s announced $569 million maximum (q.v. Aug 28/08). They could still be congruent, however, because each year’s award is a maximum that could leave unspent dollars for future years.
Orders will be placed, and funds will be released, as needed. Work will be performed in Kingsville, TX (57%); Meridian, MS (36%); and Pensacola, FL (7%), and the option will finish in September 2013 (N00019-08-D-0014).
Sept 20/12: FY13 Engine Support. Rolls-Royce Defense Services, Inc. in Indianapolis, IN receives a $103.3 million firm-fixed-price; indefinite-delivery option to support the T-45 Goshawk’s F405-RR-401 Adour engines with intermediate and depot level maintenance, using the Power-By-the-Hour arrangement. They’ll also provide inventory control, sustaining engineering and configuration management, as well as integrated logistics support and required engineering for organizational-level sustainment.
Work will be performed at NAS Meridian, MS (48%); NAS Kingsville, TX (47%), NAS Pensacola, FL (4%), and NAS Patuxent River, MD (1%), and is expected to be complete in September 2013. Funds will be obligated for individual task orders as they are issued (N00019-09-D-0002).
Dec 12/11: Boeing in St. Louis, MO receives an $8.1 firm-fixed-price delivery order modification, exercising an option to support the integration testing of engineering changes to the T-45 aircraft. Work will be performed at NAS Patuxent River, MD, and is expected to run to December 2012 (N00019-11-G-0001).
FY 2010 – 2011
Final delivery; 1 million flight hours.
(click to view full)
Sept 27/11: FY12 Fleet Support. L-3 Communications Vertex Aerospace, LLC in Madison, MS receives a $123.2 million indefinite-delivery, requirements contract modification, exercising an option for logistics services and materials for organizational, intermediate, and depot-level maintenance required to support 36 T-45A and 168 T-45C aircraft. This requirement also includes organizational level maintenance for the engine.
No funding will be obligated at time of award. Work will be performed at Naval Air Station (NAS) Meridian, MS (36%); NAS Kingsville, TX (54%); NAS Pensacola, FL (6%); and NAS Patuxent River, MD (1%), and is expected to be complete in September 2012 (N00019-08-D-0014).
Sept 27/11: FY12 Engine Support. Rolls-Royce Defense Services, Inc. in Indianapolis, IN receives a $99.9 million firm-fixed-price requirements contract modification, exercising an option for intermediate and depot-level maintenance and related support for in-service T-45 F405-RR-401 Adour engines, under their Power-by-the-Hour arrangement. In addition, this modification provides for inventory control, sustaining engineering and configuration management. finally, Rolls Royce will handle integrated logistics support and required engineering elements necessary to support the F405-RR-401 engine at the organization level – though that support will be performed by L-3 Vertex.
No funding is being obligated at time of award; it will be called on as necessary. Work will be performed at Naval Air Station (NAS) Kingsville, TX (48%); NAS Meridian, MS (47%); NAS Pensacola, FL (4%); and NAS Patuxent River, MD (1%), and is expected to be complete in September 2012 (N00019-09-D-0002).
Sept 19/11: T-X. BAE won’t be partnering with Boeing to offer its Hawk trainer to the US Air Force – they’ve signed an agreement with Northrop Grumman instead. The USAF’s current T-38 Talon supersonic trainer is a Northrop product.
Boeing teamed up with Alenia in May 2008, and pledged to act as a marketing partner for Alenia’s M-311 and new M-346 trainer jets beyond Italy and the USA. They still haven’t committed to any trainer partnerships within the USA, but they clearly weren’t focused on extending their partnership with BAE. Sources: Northrop Grumman, “BAE Systems, Inc. and Northrop Grumman Partner to Pursue U.S. Air Force T-X Contract”.
Partner switch for T-X
April 29/11: Avionics. A $10.4 million firm-fixed-price contract modification, exercising an option for hardware and support associated with the T-45 Required Avionics Modernization Program: 30 T-45 retrofit kits, 1 additional spare mission display processor, and associated engineering support efforts.
T-45 RAMP converts T-45As into T-45Cs, swapping out the analog instruments for a “glass cockpit” of digital display screens, inertial navigation, and other improvements that make them more like the systems found in the Navy’s F/A-18E/F Super Hornets. Work will be performed in St. Louis, MO, and is expected to be complete in September 2014 (N00019-09-C-0020).
Sept 27/10: FY11 Fleet Support. L-3 Communications Vertex Aerospace LLC in Madison, MS received a $125 million option against its indefinite-delivery, requirements type contract to support the T-45 fleet. They’ll provide services and materials to provide organizational, intermediate, and depot level maintenance for 47 T-45As and 158 T-45Cs, plus organizational maintenance support for their engines.
Work will take place where the planes are based, at Naval Air Station (NAS) Kingsville, TX (54%); NAS Meridian, MS (41%); NAS Pensacola, FL (4%), and Patuxent River, MD (1%); and the contract option runs into September 2011 (N00019-08-D-0014).
Sept 27/10: FY11 Engine Support. Rolls-Royce Defense Services, Inc. in Indianapolis, IN receives an $89.1 million option under a firm-fixed-price requirements contract for the 2nd option year of intermediate and depot level maintenance and related support for in-service T-45 F405-RR-401 Adour engines. Work will take place under the firm’s MissionCare/ “power-by-the-hour” arrangement, which pays Rolls Royce for engine hours flown, not hours of maintenance done. Work will include the aforementioned maintenance for the engines and the aircraft’s gas turbine starting system, as well as inventory control, parts supply, sustaining engineering and configuration management, and other required engineering.
The initial Adour engine MissionCare contract was awarded to Rolls-Royce in October 2003, and has been renewed annually. The US Navy’s T-45 fleet reached 1 million flight hours in August 2010, and in September 2010, Rolls-Royce completed 500,000 flight hours of MissionCare support for the fleet.
Work will take place where the planes are based, at Naval Air Station (NAS) Kingsville, TX (54%); NAS Meridian, MS (41%); NAS Pensacola, FL (4%), and Patuxent River, MD (1%); and the contract option runs into September 2011 (N00019-09-D-0002). This would appear to be the 2nd of 4 option years under the Oct 1/08 contract. See also Rolls Royce release.
Aug 26/10: Boeing and the U.S. Navy celebrate the Naval Air Training Command’s 1 millionth flight hour with the T-45 Goshawk, after 18 years of service. The ceremony is held at at Cecil Field in Jacksonville, FL. Boeing.
1,000,000 flight hours
Oct 20/09: The 221st, and last, T-45C Goshawk is delivered to the U.S. Navy, during a ceremony at the Boeing production facilities in St. Louis, MO. NAVAIR release.
Final delivery
FY 2008 – 2009
Simulator improvements; Engine improvements get recognition; USN’s T-2 Buckeyes retired.
from NAS Kingsville
(click to view full)
Sept 28/09: Avionics. A $10.1 million firm-fixed-price contract for retrofit kits and associated engineering services in support of the T-45’s avionics modernization program, which is part of the T-45C upgrade. Work will be performed in St. Louis, MO, and is expected to be complete in September 2014. This contract was not competitively procured (N00019-09-C-0020).
Sept 28/09: Avionics. A $7.6 million firm-fixed-price delivery order against a previously issued Basic Ordering Agreement for 36 mission display processor aircraft retrofit kits for the T-45-TS. Work will be performed in St. Louis, MO, and is expected to be complete in November 2011. Contract funds in the amount of $2.5 million will expire at the end of the current fiscal year, which is Sept 30/09 (N00019-05-G-0026).
Sept 25/09: FY10 Fleet Support. L-3 Communications Vertex Aerospace LLC in Madison, MS received a $112.7 million option against its indefinite-delivery, requirements type contract to support the T-45 fleet. They’ll provide services and materials to provide organizational, intermediate, and depot level maintenance for 49 T-45As and 151 T-45Cs, plus organizational maintenance support for their engines.
Work will take place where the planes are based, at Naval Air Station (NAS) Kingsville, TX (54%); NAS Meridian, MS (41%); NAS Pensacola, FL (4%), and Patuxent River, MD (1%); and the contract option runs into September 2010 (N00019-08-D-0014).
Sept 25/09: FY10 Engine Support. Rolls-Royce Defense Services, Inc. in Indianapolis, IN receives a $90.7 million option under a firm-fixed-price requirements contract for intermediate and depot level maintenance and related support for in-service T-45 F405-RR-401 Adour engines that power the T-45 Goshawks. MissionCare is the defense analogue to commercial Power By The Hour(R) contracts, which offer fixed-price maintenance based on hours flown.
Work will include the aforementioned maintenance for the engines and the aircraft’s gas turbine starting system, as well as inventory control, parts supply, sustaining engineering and configuration management, and other required engineering. It will take place where the planes are based, at Naval Air Station (NAS) Kingsville, TX (48%); NAS Meridian, MS (47%); NAS Pensacola, FL (4%), and Patuxent River, MD (1%); and the contract option runs into September 2011 (N00019-09-D-0002). This contract exercises the 1st of 4 option years to the base contract noted in the Oct 1/08 entry.
Sept 10/09: HSRIP Recognition. The T-45 Goshawk Hot Section Reliability Improvement (HSRIP) team here is presented with the Society of Flight Test Engineers (SFTE) 2009 James S. McDonnell Flight Test Team Award at the SFTE’s 40th Annual Symposium Award Banquet in Stockholm, Sweden. HSRIP is composed of personnel from NAVAIR, Boeing, Rolls Royce and Wyle, as well as Navy, Marine Corps and Boeing test pilots. It falls under the Naval Undergraduate Flight Training Systems Program Office (PMA-273).
The HSRIP team is responsible for the US Navy’s incorporation of the F405-RR-402 (Rolls-Royce MK 951 Adour derivative) engine into the T-45, including a Full Authority Digital Engine Control (FADEC), an improved backup Manual Fuel Control (MFC) system, and a new hot section that should provide longer life. Operationally, the FADEC provides automatic surge detection and recovery logic, an improved airstart envelope and the potential to optimize the engine’s performance and the plane’s handling qualities.
The program conducted its first HSRIP test flight on Dec 18/07, and has since completed more than 100 flight test missions. The trophy will eventually be on display at the Smithsonian Air and Space Museum Udvar-Hazy Annex at Washington-Dulles International Airport. US NAVAIR release.
Dec 10/08: Israel. The Goshawk production line might be saved. After more than 40 years of service, Israel is finally looking to replace its versatile A-4 Skyhawk fleet. The T-45TS is reportedly one of the 4 contenders. Read “Israel’s Skyhawk Scandal Leads to End of an Era” – but salvation doesn’t come for the Goshawk. Israel picks the M346 in 2012, after the Goshawk production line has already shut down.
Oct 31/08: Shutdown. The Grim Reaper issues a Halloween reminder, via a $5.8 million order against Basic Ordering Agreement N00019-05-G-0026. The order is for “near and long term requirements to continue the analysis required for an efficient and orderly shutdown of the T-45 production line transition Phase II and the associated post-production support efforts for the T-45 A/C aircraft series.”
Work will be performed in St. Louis, MO (77%) and Warton, Lancashire, UK (23%), and is expected to be complete in March 2010. Contract funds in the amount of $1.7 million will expire at the end of the current fiscal year.
Oct 1/08: Engine Support. Rolls-Royce Defense Services, Inc. in Indianapolis, IN received a $90.5 million firm-fixed-price, indefinite-delivery/ indefinite-quantity contract to provide FY 2009 intermediate and depot level maintenance and related support for in-service T-45 F405-RR-401 Adour engines. The contract is for 1 year with options for 4 additional years, and builds upon a successful 5-year contract established in 2003.
As Rolls Royce reminds us, support is every more important than engine sales. “MissionCare solutions, along with other aftermarket services provided to global customers by Rolls-Royce, account for more than 50 percent of the company’s annual sales.”
These services will be provided under their trademark Power-By-the-Hour (PBTH) arrangement, which pays for flight hours rather than maintenance hours. PBTH services include inventory control, sustaining engineering and configuration management, integrated logistics support and required engineering to support the F405-RR-401 engine beyond the flightline.
Work will be performed on over 200 aircraft at the Naval Air Station (NAS) Kingsville, TX (48%), NAS Meridian, MS (47%); NAS Pensacola, FL (4%), and NAS Patuxent River, MD (1%), and is expected to be completed in September 2013. This contract was not competitively procured pursuant FAR 6.302-1, “Only one responsible source.” (N00019-09-D-0002). See also Rolls Royce release.
5-year Engine Support contract
Aug 28/08: Fleet Support. L-3 Communications Vertex Aerospace LLC in Madison, MS continues its status as the T-45’s support contractor. An $111.4 million indefinite-delivery, requirements type contract will have L-3 provide all logistics services and materials for the FY 2009 maintenance and support of 71 T-45A and 108 T-45C aircraft at Naval Air Station Meridian, MS, NAS Kingsville, TX; and NAS Pensacola, FL. The contract also includes organizational level maintenance for the Adour engines, and has 4 one-year option periods that could boost its value to $569 million.
Work will be performed in Kingsville, TX (58%); Meridian, MS, (36%); and Pensacola, FL (6%), and is expected to be complete in September 2009. This contract was competitively procured via electronic RFP, and 2 offers were received by the Naval Air Systems Command in Patuxent River, MD (N00019-08-D-0014). See also: L-3 Vertex, Oct 27/08 release.
5-year Fleet Support contract
Aug 22/08: The historic 50-year service record of the T-2 Buckeye training aircraft comes to a close with a sundown ceremony and fly-by at the Mustin Beach Officers’ Club aboard Naval Air Station (NAS) Pensacola.
The T-2C was the US Navy’s intermediate and advanced trainer before the T-45 entered service, and the twin-engined T-2C entered service in 1968. Some of these jets had remained in the fleet, but this ceremony marks their final retirement from service. US Navy release | Navy Fact File: T-2C
T-2 Buckeye retires
June 25/08: Training.Boeing announces a contract with Elbit Systems for a Virtual Mission Training System (VMTS) that will help students prepare for carrier strike-fighter and electronic-attack duty at lower cost. Boeing is currently under contract to develop this capability, and is due to provide 2 test aircraft and then retrofit 18 existing Goshawks by 2012.
“VMTS simulates via data link an unclassified, mechanically scanned tactical radar that provides air-to-air and air-to-ground modes as well as simulated weapons and simulated electronic warfare. These functions can be networked between the participating aircraft and instructor ground stations that control the mission presentation. The current phase of VMTS work will provide flight officers with in-flight training in the use of radar and weapons against virtual enemy aircraft, including cooperative training with friendly real and virtual aircraft.”
April 30/08: L3 Communications Vertex Aerospace LLC in Madison, MS received an $11.3 million modification to a previously awarded fixed-price, cost-reimbursable contract (N00019-03-D-0010) adjusting for the effects of union contracts on the T-45 trainer system contractor logistics support effort.
Specifically, this modification covers the fiscal 2007 and 2008 cost impact for wages and fringe benefit adjustments as a result of the collective bargaining agreement, dated Oct 1/06 through Aug 1/09, and area wage determinations No. 05-2300 (Rev-4), 05-2300 (Rev-5), 94-2300 and 05-2508. All this is in accordance with the Fair Labor Standards Act and Service Contract Act – price adjustment clause and notification of changes clause. Work will be performed at the Naval Air Station (NAS) Kingsville, TX (51%) and NAS Meridian, MS (49%).
FY 2006 – 2007
Final T-45s ordered; Production line shutdown contract.
(click to view full)
Sept 26/07: FY08 Fleet Support. L3 Communications Vertex Aerospace LLC in Madison, Miss. received a $95.8 million estimated value modification to a previously awarded fixed-price, cost-reimbursable, time and materials requirements contract (N00019-03-D-0010). It exercises a contractor logistics support option for approximately 189 T-45 Training Systems. Work will be performed at the Naval Air Station (NAS) Kingsville, Texas (51%) and NAS Meridian, Miss. (49%), and is expected to be complete in September 2008.
Sept 26/07: FY08 Engine Support. Rolls-Royce Defense Services, Inc. in Indianapolis, IN received a $66.4 million modification to a previously awarded fixed-price, requirements contract. The option covers Power-By-the-Hour (PBTH) logistics support for approximately 188 of the Adour F405-RR-401 jet engines installed in the T-45 aircraft. Work will be performed at the Naval Air Station (NAS) Meridian, Miss. (50%); NAS Kingsville, Texas (48.94%); and NAS Patuxent River, Md. (1.06%), and is expected to be complete in September 2008.
The contract has been developed in line with commercial PBTH agreements under a fixed price per engine flight hours. Rolls-Royce provides all engine maintenance, support, trouble-shooting, parts supply and logistics coverage; work is split between Meridian and Kingsville, TX, along with some functions at Patuxent River, MD. Rolls-Royce employs 110 maintenance, supply and management personnel across five locations in support of this program (N00019-03-D-0012). Rolls Royce release.
Sept 19/07: Boeing subsidiary McDonnell Douglas Corp. in St. Louis, Mo. received a $13.3 million modification to a previously awarded firm-fixed-price contract to exercise an option for the procurement of 10 T-45 Training System Airframes, including logistic support analysis, technical manuals, and technical support of support equipment, production integration testing support and flight test instrumentation, system equipment and repair.
This modification brings the total for these items to $278.5 million. Work will be performed in St. Louis, Mo., and is expected to be completed in September 2009 (N00019-06-C-0309).
June 11/07: A $265.2 million modification to a previously awarded firm-fixed-price contract (N00019-06-C-0309) for 10 FY 2007 production T-45 airframes, logistic support analysis, technical manuals and technical support of support equipment, production integration testing support, and flight test instrumentation systems equipment and repair.
Work will be performed in St. Louis, MO (58%) and Warton, Lancashire, England (42%), and is expected to be complete in September 2009.
10 T-45s
May 31/07: Engine R&D. A $7.2 million modification to a previously awarded firm-fixed-price contract (N00019-06-C-0309) for Non-Recurring Engineering (NRE) for Phase II of the T-45 Hot Section Reliability Improvement Program.
This effort is in support of flight test, including carrier suitability testing aboard ship, as well as identification of required changes to T-45 publications and retrofit activities. Work will be performed in St. Louis, MO and is expected to be complete in November 2008.
Feb 5/07: Production line shutdown. A $7.6 million cost-plus-fixed-fee delivery order against a previously issued basic ordering agreement (N00019-05-G-0001) provides for T-45 production line transition efforts for orderly shut down. Specific efforts will include technical assessment of parts and tooling to identify areas to reduce post-production parts manufacturing costs.
Work will be performed in St. Louis, MO (59%) and Manchester, England (41%), and is expected to be complete in December 2007.
Production line shutdown contract
(click to view full)
Sept 28/06: FY07 Fleet Support. L3 Communications Vertex Aerospace LLC in Madison, MS received a $94 million estimated value modification to exercise an option for contractor logistics support for the T-45 Training System. This is a modification to a previously awarded fixed-price, cost-reimbursable, time and materials requirements contract (N00019-03-D-0010); work will be performed at Naval Air Station (NAS) Kingsville, TX (51%) and NAS Meridian, MS (49%), and is expected to be complete in September 2007.
Sept 27/06: FY07 Engine Support. Rolls-Royce Defense Services, Inc. in Indianapolis, IN received a $65.3 million fixed-price modification to a previously awarded requirements contract, exercising an option for power-by-the-hour logistics support for approximately 188 F405-RR-401 Adour engines. Under this arrangement, a single contract line item number is used to pay a fixed price per aircraft flight hours; contract performance is measured almost exclusively against the fleet-driven performance metric of “ready for issue engine availability.”
Work will be performed at the Naval Air Station (NAS) Meridian, MS (50%); NAS Kingsville, TX (48.94%); and NAS Patuxent River, Md. (1.06%), and is expected to be complete in September 2007 (N00019-03-D-0012). See also Rolls Royce release.
April 6/06: Engine R&D. Boeing subsidiary McDonnell Douglas Corp. in St. Louis, MO received a $5 million modification to a previously awarded firm-fixed-priced contract (N00019-04-C-0013). This contract is part of the Hot Section Reliability Improvement Program for integration of the F405-RR-402 engine into the T-45 airframe, and involves nonrecurring engineering effort for Phase 1. Work will be performed in St. Louis, MO and is expected to be complete in August 2007. The Naval Air Systems Command in Patuxent River, MD issued the contract.
March 31/06: Avionics. $14.4 million modification to a previously awarded firm-fixed-price contract (N00019-05-C-0025) for non-recurring engineering services associated with, and the production of, 12 T-45 required avionics modernization program retrofit kits and two simulator avionics retrofit kits. In addition, this contract provides for technical data, integrated logistics support, and approximately 12 spare kit components. Work will be performed in St. Louis, MO (77%); Mesa, AZ (15%) and Albuquerque, NM (8%), and is expected to be complete in August 2009.
March 30/06: A $139 million modification to a previously awarded firm-fixed-price contract for six FY 2006 T-45 Goshawk training system airframes, plus support to build/specific sustaining engineering, ground based training support, and planning and integration. Work will be performed in St. Louis, MO (52%) and Warton, Brough, England (48%), and is expected to be complete in September 2008 (N00019-06-C-0309).
6 T-45s
March 30/06: $5.7 million modification to a previously awarded firm-fixed-priced contract (N00019-04-C-0013) provides nonrecurring engineering effort required to incorporate an embedded Terrain Awareness Warning System (eTAWS) and associated digital video recorder (DVR) replacement for the current airborne video cassette recorders (AVCR) into the T-45C aircraft, flight simulators located at the T-45’s bases in Naval Air Station Meridian and Naval Air Station Kingsville, and manned flight simulators located at Naval Air Warfare Center Aircraft Division Patuxent River. In addition, this contract is for the production of up to seven pre-production DVRs in support of development, integration, simulator tests, and flight test. Work will be performed in St. Louis, MO (60%) and Germantown, MD (40%), and is expected to be complete in February 2008.
March 17/06: $12.5 million firm-fixed-price, cost-plus-fixed-fee contract to provide integrated logistics support for the T-45 training system for calendar year 2006. Support to be provided includes acquisition logistics, logistics analysis, technical manuals and technical support of support equipment, production integration testing, and flight test instrumentation system equipment and repair. Work will be performed in St. Louis, MO (80%); Warton, Lancashire, England (13%); and Filton, Bristol, England (7%), and is expected to be complete in December 2006. This contract was not competitively procured (N00019-06-C-0309).